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Industrial plants competing on efficiency lose hours daily to manual data entry, scattered work orders, and lack of real-time visibility. We implement manufacturing automation, quality traceability, and operational dashboards with Microsoft Power Platform.
3 minutes · No commitment · Response within 24 hours
The problem
Papers, emails and sticky notes that get lost. Operators don't know what to prioritize. Wait times between stations spike because nobody knows the real status of each order.
Manual inspections at shift-end discover problems when too much progress has been made. Without clear traceability, defects are blamed randomly instead of identifying patterns or problem machines.
Outdated reports, hours of manual data collection. No dashboard showing OEE, cycle times, defects or bottlenecks. Decisions are made with 24-hour-old information.
Every product change requires retraining operators, machine setup, and procedure review. Without automation, these changes paralyze the plant for hours.
What the data says
Manufacturing is the largest contributor to Mexico’s industrial GDP and — per public IBM and Microsoft reports — one of the most-targeted sectors worldwide. Both facts coexist, and the plant’s operational infrastructure is where they meet.
Figures as published by the cited sources. We only report them here; we do not average them or project them onto your plant without a specific diagnostic.
How we see it
We see every plant as four stacked layers: the one that senses the floor, the one that decides, the one that acts, and the one that proves what happened. When any of the four breaks, the rest is patched with spreadsheets, meetings and overtime. That is why a diagnostic does not produce "recommendations"; it produces which layer is failing.
Does the data that matters reach the cloud without human intervention?
Machine readings, quality checks, operator attendance and inventory movements are captured at source. No form filled in twice.
Does the decision reach the right person before it is too late?
Explicit rules: which OEE deviation alerts supervision, which non-conformance freezes a batch, which SKU change needs sign-off. Logic lives in the system, not in the head of the most-senior engineer.
Does the action run on its own when it can, and only escalate to a human when it must?
Orchestration with Power Automate and Microsoft Sentinel: order assignment, checklist triggers, incident containment. A human approves exceptions, not routine work.
Can you show an auditor, customer or corporate what happened, when and who authorised it?
Batch-level traceability aligned with ISO 9001 and IATF 16949, immutable change log, exportable reports with no manual work. The audit stops being a one-week sprint.
The solution
Orders created in a portal, automatically assigned by machine and operator availability, tracked in real-time station-to-station.
Digital inspection forms that auto-sync with machine data. Deviations trigger instant alerts. Complete QC history for traceability.
Real-time visibility of availability, performance and quality by machine, line and shift. Identifies bottlenecks instantly.
When a new SKU or configuration change starts, the system automatically distributes updated instructions, checklists and parameters to all operators and machines.
QR or RFID linking each piece to its order, operator, machine, inspections and times. Complies with ISO traceability standards and industry regulations.
We connect to your current system — not replacement, intelligent extension. Data flows automatically between floor and office without manual re-entry.
Free diagnostic · No commitment
Our 3-minute diagnostic analyzes your current work orders, cycle times, and quality metrics. You'll get your maturity score with concrete automation opportunities for manufacturing.
3 minutes · No commitment · Response within 24 hours
Looking for something else? · Operational Diagnostic
If you need a diagnostic that covers processes, data, integrations and operations — not just the tenant — the Operational Diagnostic is a tailored consulting service.
Learn about the Operational Diagnostic →